Melting Tank

The machine is equipped with coil and stirring device, which has the advantages of strong continuity, good stability and easy operation.

Category:

Urea Azotization

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Brucewang@sdknw.com

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The machine is equipped with coil and stirring device, which has the advantages of strong continuity, good stability and easy operation. Optional steam heating and thermal oil heating, electric heating.

Model	BY1010	BY1012	BY1212	BY1215	BY1512	BY1515
Diameter/mm	Φ1000		Φ1200		Φ1500
Height/mm	1000	1200	1200	1500	1200	1500
Heating coil diameter /mm	Φ500		Φ650		Φ900
Stirring blade speed r/min	35
Capacity Kg/h	500	700	800	1000	1100	1300
Power Kw	1.1			1.5	1.1	1.5

The Urea Azotization process represents a cutting-edge chemical conversion technology that transforms urea into valuable nitrogen-based compounds. This innovative process enables efficient production of high-purity ammonium nitrate, urea nitrate, and other nitrogen-rich fertilizers through controlled chemical reactions. The Urea Azotization system is particularly valuable in fertilizer manufacturing, where it provides a cost-effective method to enhance product quality and nitrogen content. With precise temperature and pressure control systems, this technology ensures optimal conversion rates while maintaining strict safety standards throughout the production cycle.

Our Urea Azotization equipment features a fully integrated reaction system designed for maximum efficiency and reliability. The core reactor utilizes specialized catalysts and advanced mixing technology to achieve complete urea conversion with minimal byproducts. The system includes multi-stage purification units that remove impurities, resulting in nitrogen compounds of exceptional purity. The Urea Azotization process significantly reduces energy consumption compared to traditional nitrogen conversion methods, while increasing overall production capacity by up to 30%. This makes it an environmentally and economically superior solution for modern fertilizer plants.

The Urea Azotization system incorporates multiple safety features and automated controls to ensure stable, trouble-free operation. Real-time monitoring systems track critical parameters including reaction temperature, pressure, and pH levels, with automatic adjustments to maintain optimal conditions. The closed-loop design prevents nitrogen loss and minimizes emissions, supporting sustainable production practices. With modular construction options, the Urea Azotization technology can be customized to fit existing production lines or implemented as part of new fertilizer manufacturing facilities.

Implementing Urea Azotization technology provides numerous benefits for nitrogen-based fertilizer production. It enables manufacturers to diversify their product range with high-value nitrogen compounds while improving production efficiency. The process yields consistent, high-quality output that meets international fertilizer standards, giving producers a competitive edge in global markets. By adopting Urea Azotization technology, fertilizer plants can achieve higher profitability through reduced energy costs, increased production capacity, and premium product quality – making it the smart choice for forward-thinking agricultural chemical producers.